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Free calculator

Use this calculator to

  • Size an MCB from load watts, supply voltage and power factor
  • Apply the 125 percent continuous-load rule to heaters, EV charge points and catering kit
  • Round a design current up to the next standard UK breaker rating
  • Check how close an existing 230 V circuit runs to its breaker before adding load

Circuit Breaker Size Calculator

Find the correct MCB/fuse rating for your circuit load.

W
PF

Resistive loads (heaters) = 1.0. Motors typically 0.8–0.9.

Recommended Breaker

Formulas

  • Load current (A) = Power (W) / (Voltage × PF)
  • Design current = Load current × safety factor
  • Standard sizes: 6, 10, 16, 20, 25, 32, 40, 50, 63, 80, 100 A
  • Select next standard size above design current

Common scenarios

Select one to run it in the calculator above.

For business

Why this matters for businesses

Breaker sizing sits at the intersection of safety, continuity of operations and contracted supply capacity. An MCB or MCCB undersized for the load will trip on legitimate demand; oversized, it will not protect the cable downstream when something does go wrong. The right answer flows from a measured load profile, a type rating that matches the equipment characteristics, and a discrimination scheme that isolates faults without taking the whole board down.

Distribution board upgrades and capacity uplifts are common triggers for breaker reviews, particularly on sites adding HV-to-LV transformers, additional EV charging, or new process equipment as part of a phased growth plan. Each new feed adds load and adds the question of whether the existing protection coordinates correctly with the upstream device. Done well, the review surfaces opportunities to tighten capacity bands and reduce Availability Charges as a side effect, often paying back the design fees on the bill alone.

These figures are indicative; final selection should be made by a competent electrical designer against BS 7671 and the manufacturer's curves. Purely Energy's part of the conversation is contractual: when a capacity uplift is on the table, we run the DNO process end-to-end, model the new MIC against tariff and standing charges, and make sure the engineering capex earns back the right way through the bill rather than landing as an unexplained step-change in monthly spend.

Common questions

How do I calculate what size breaker I need?

Work out the load current first: amps = watts / (volts × power factor). A 3 kW load at 230 V with a power factor of 1.0 draws 13 A. Multiply by a safety factor (1.25 for continuous loads) to get the design current, then choose the next standard MCB rating above it, here 20 A. The breaker must also match the cable's capacity, so final selection is a job for a qualified electrician working to BS 7671.

What are the standard MCB ratings in the UK?

UK miniature circuit breakers follow standard ratings of 6, 10, 16, 20, 25, 32, 40, 50, 63, 80, 100 and 125 A. Typical assignments: 6 A for lighting circuits, 16 or 20 A for radials, 32 A for ring finals and many EV charge points, 40 to 50 A for showers and larger cookers. The calculator rounds your design current up to the next rating in this series.

When should I apply the 125 percent rule?

Loads that run for hours at a stretch, such as immersion heaters, EV charge points, catering equipment and space heating, are treated as continuous. Sizing the protective device at 125 percent of the load current avoids nuisance heating of the breaker and gives headroom for tolerance in the load itself. For short-duration loads a factor of 1.0 or 1.1 is generally enough. Confirm the approach with a qualified electrician to BS 7671.

Does power factor really change the breaker size?

Yes, for anything inductive. Power factor is the ratio of real power to apparent power, and current scales with apparent power. A 2 kW motor at a power factor of 0.8 draws the same current as a 2.5 kW resistive heater. Use 1.0 for heating elements, 0.8 to 0.9 for motors, compressors and older fluorescent fittings, and check the nameplate where one exists.

Can I use this calculator for three-phase circuits?

Treat it as a single-phase tool. For a balanced three-phase load the line current is kW × 1000 / (1.732 × 400 × power factor), which is roughly a third of the single-phase equivalent at 230 V. Use the three-phase power calculator for those circuits, and have a qualified electrician confirm the protective device and cable to BS 7671, especially where motors introduce starting surges.

Should the breaker protect the appliance or the cable?

The cable. A circuit breaker's primary job under BS 7671 is to disconnect before the conductors overheat, so its rating must not exceed the cable's current-carrying capacity after derating for installation method, grouping and ambient temperature. Appliance protection is handled by the device's own fusing or controls. If the sums say you need a bigger breaker than the cable allows, the cable gets upsized, not the other way round.

Circuit Breaker Size Calculator | UK Tool | Purely Energy